Bitumen Testing Machines

There are a number of tests to assess the properties of bituminous materials. The following tests are usually conducted to evaluate different properties of bituminous materials.

1. Penetration test

2. Ductility test

3. Softening point test

4. Specific gravity test 5. Viscosity test 6. Flash and Fire point test 7. Float test 8. Water content test 9. Loss on heating test 9.4.1 Penetration test It measures the hardness or softness of bitumen by measuring the depth in tenths of a millimeter to which a standard loaded needle will penetrate vertically in 5 seconds. BIS had standardised the equipment and test procedure. The penetrometer consists of a needle assembly with a total weight of 100g and a device for releasing and locking in any position. The bitumen is softened to a pouring consistency, stirred thoroughly and poured into containers at a depth at least 15 mm in excess of the expected penetration. The test should be conducted at a specified temperature of 25o C. It may be noted that penetration value is largely influenced by any inaccuracy with regards to pouring temperature, size of the needle, weight placed on the needle and the test temperature. A grade of 40/50 bitumen means the penetration value is in the range 40 to 50 at standard test conditions. In hot climates, a lower penetration grade is preferred. The Figure 9.4.1 shows a schematic Penetration Test setup. Dr. Tom V. Mathew, IIT Bombay 4 August 4, 2009 Transportation Systems Engineering 9. Pavement materials: Bitumen Penetration Figure 9:1: Penetration Test Setup 9.4.2 Ductility test Ductility is the property of bitumen that permits it to undergo great deformation or elongation. Ductility is defined as the distance in cm, to which a standard sample or briquette of the material will be elongated without breaking. Dimension of the briquette thus formed is exactly 1 cm square. The bitumen sample is heated and poured in the mould assembly placed on a plate. These samples with moulds are cooled in the air and then in water bath at 27o C temperature. The excess bitumen is cut and the surface is leveled using a hot knife. Then the mould with assembly containing sample is kept in water bath of the ductility machine for about 90 minutes. The sides of the moulds are removed, the clips are hooked on the machine and the machine is operated. The distance up to the point of breaking of thread is the ductility value which is reported in cm. The ductility value gets affected by factors such as pouring temperature, test temperature, rate of pulling etc. A minimum ductility value of 75 cm has been specified by the BIS. Figure 9.4.2 shows ductility moulds to be filled with bitumen. Ductility Starting Point End Point Figure 9:2: Ductility Test Dr. Tom V. Mathew, IIT Bombay 5 August 4, 2009 Transportation Systems Engineering 9. Pavement materials: Bitumen 9.4.3 Softening point test Softening point denotes the temperature at which the bitumen attains a particular degree of softening under the specifications of test. The test is conducted by using Ring and Ball apparatus. A brass ring containing test sample of bitumen is suspended in liquid like water or glycerin at a given temperature. A steel ball is placed upon the bitumen sample and the liquid medium is heated at a rate of 5 o C per minute. Temperature is noted when the softened bitumen touches the metal plate which is at a specified distance below. Generally, higher softening point indicates lower temperature susceptibility and is preferred in hot climates. Figure 9.4.3 shows Softening Point test setup. Strarting Point End Point Bitumen Point Softening Thermometer Figure 9:3: Softening Point Test Setup 9.4.4 Specific gravity test In paving jobs, to classify a binder, density property is of great use. In most cases bitumen is weighed, but when used with aggregates, the bitumen is converted to volume using density values. The density of bitumen is greatly influenced by its chemical composition. Increase in aromatic type mineral impurities cause an increase in specific gravity. The specific gravity of bitumen is defined as the ratio of mass of given volume of bitumen of known content to the mass of equal volume of water at 27o C. The specific gravity can be measured using either pycnometer or preparing a cube specimen of bitumen in semi solid or solid state. The specific gravity of bitumen varies from 0.97 to 1.02. 9.4.5 Viscosity test Viscosity denotes the fluid property of bituminous material and it is a measure of resistance to flow. At the application temperature, this characteristic greatly influences the strength of Dr. Tom V. Mathew, IIT Bombay 6 August 4, 2009 Transportation Systems Engineering 9. Pavement materials: Bitumen resulting paving mixes. Low or high viscosity during compaction or mixing has been observed to result in lower stability values. At high viscosity, it resist the compactive effort and thereby resulting mix is heterogeneous, hence low stability values. And at low viscosity instead of providing a uniform film over aggregates, it will lubricate the aggregate particles. Orifice type viscometers are used to indirectly find the viscosity of liquid binders like cutbacks and emulsions. The viscosity expressed in seconds is the time taken by the 50 ml bitumen material to pass through the orifice of a cup, under standard test conditions and specified temperature. Viscosity of a cutback can be measured with either 4.0 mm orifice at 25o C or 10 mm orifice at 25 or 40o C. Bitumen Sample 50 cc Flask Figure 9:4: Viscosity Test 9.4.6 Flash and fire point test At high temperatures depending upon the grades of bitumen materials leave out volatiles. And these volatiles catches fire which is very hazardous and therefore it is essential to qualify this temperature for each bitumen grade. BIS defined the flash point as the temperature at which the vapour of bitumen momentarily catches fire in the form of flash under specified test conditions. The fire point is defined as the lowest temperature under specified test conditions at which the bituminous material gets ignited and burns. 9.4.7 Float test Normally the consistency of bituminous material can be measured either by penetration test or viscosity test. But for certain range of consistencies, these tests are not applicable and Float Dr. Tom V. Mathew, IIT Bombay 7 August 4, 2009 Transportation Systems Engineering 9. Pavement materials: Bitumen Table 9:1: Tests for Bitumen with IS codes Type of test Test Method Penetration Test IS: 1203-1978 Ductility test IS: 1208-1978 Softening Point test IS: 1205-1978 Specific gravity test IS: 1202-1978 Viscosity test IS: 1206-1978 Flash and Fire Point test IS: 1209-1978 Float Test IS: 1210-1978 Determination of water content IS: 1211-1978 Determination of Loss on heating IS:1212-1978 test is used. The apparatus consists of an aluminum float and a brass collar filled with bitumen to be tested. The specimen in the mould is cooled to a temperature of 5 oC and screwed in to float. The total test assembly is floated in the water bath at 50oC and the time required for water to pass its way through the specimen plug is noted in seconds and is expressed as the float value. 9.4.8 Water content test It is desirable that the bitumen contains minimum water content to prevent foaming of the bitumen when it is heated above the boiling point of water. The water in a bitumen is determined by mixing known weight of specimen in a pure petroleum distillate free from water, heating and distilling of the water. The weight of the water condensed and collected is expressed as percentage by weight of the original sample. The allowable maximum water content should not be more than 0.2% by weight. 9.4.9 Loss on heating test When the bitumen is heated it loses the volatility and gets hardened. About 50gm of the sample is weighed and heated to a temperature of 1630C for 5hours in a specified oven designed for this test. The sample specimen is weighed again after the heating period and loss in weight is expressed as percentage by weight of the original sample. Bitumen used in pavement mixes should not indicate more than 1% loss in weight, but for bitumen having penetration values 150-200 up to 2% loss in weight is allowed. Dr. Tom V. Mathew, IIT Bombay 8 August 4, 2009 Transportation Systems Engineering 9. Pavement materials: Bitumen 9.5 Summary Requirements of bitumen as a binding material and its differrent forms were discussed. Various tests are conducted on bitumen to assess its consistency, gradation, viscosity, temperature susceptibility, and safety. Standard test procedures on bitumen were also covered in this chapter. 9.6 Problems The minimum ductility value specified by BIS for bitumen is 1. 50 cm 2. 25 cm 3. 75 cm 4. 100 cm The allowable maximum water content in bitumen should not be more than 1. 2%by weight 2. 0.2% by weight 3. 2.5% by weight 4. 5% by weight 9.7 Solutions The minimum ductility value specified by BIS for bitumen is 1. 50 cm 2. 25 cm 3. 75 cm √ 4. 100 cm The allowable maximum water content in bitumen should not be more than 1. 2% by weight 2. 0.2% by weight √ 3. 2.5% by weight

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